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Over the years, Keith Eickert
Performance Products has seen marine engines improve an astonishing
amount.
Given the metallurgy used in today's blocks, the way the cylinders are
micro-finished, a gasoline V-8 that has been on a dynamometer doesn't even need a break-in
period.
Still, when any engine is abused, probably sooner than later the owner
will find himself mumbling to that hunk of expensive iron, the instrument panel, the boat
or a cockpit full of guests, as he gets ready to pull out his wallet.
Look at it from an engine builder's point of
view.
- As a practical matter, a gasoline engine has to operate reliably on 87-octane gasoline;
we can't build a 92-octane engine as a practical matter.
- To do this, we run less spark advance and less compression, and we compromise on
horsepower and performance to protect the customer. We don't want anyone coming back with a
problem.
- Our best advice is that an engine will take care of you, like you take care of it.
- But if you break it, that's your privilege. You paid for
it!
TIGHTEN THAT BELT
There's probably nothing worse in the world than
being miles offshore and having a V-belt break.
1: you probably don't have a
spare on board.
2: if you do, you might not
have the tools to install it.
Regularly eyeball both sides of
the belts for fraying and breaks and shiny running surfaces which indicate
looseness and slipping.
Make sure your pulleys are in
good shape. Rusty pulleys eat up belts.
Take off the belt and clean the
pulley.
Maybe take the pulley off and
have it powder-coated, or consider purchasing an
aluminum pulley that can't rust. TAKE EXHAUSTIVE LOOKS
Most people know to check their exhaust system for external leaks
by eyeballing the risers and elbows. This type of leak can discharge dangerous exhaust
gases into the engine compartment or cockpit.
Danger of a different kind is water that has worked its way past the riser
into the cylinder bores, which virtually guarantees catastrophic engine failure.
Under most circumstances, water in the combustion chamber will break or
bend a connecting rod or crankshaft.
- One of the things you can do to help yourself in that area is to bump the starter over a
complete revolution before the engine starts.
- If you've got water in the cylinders, the crank isn't going to turn it over just by
bumping it with the starter motor."
HELP IT BREATHE
Speed mavens don't much like air filters mounted to the carburetor or
engine air induction system. Even the smallest restriction will cause an engine's power
output to be less than optimum.
On a powerboat, though, the air filter does more than scrub air. Called a flame arrestor, it's job is to quench a backfire
flame.
All motorboat engines except outboards and diesels must have a U.S./CDN
Coast Guard-approved flame arrestor attached to the air intake with a flame-tight
connection.
- Just like the air filter on your car, the flame arrestor on a boat should be
periodically cleaned.
- Many of them are stainless steel and can be removed and washed. Since most engines now
have breather hoses running from the valve cover to the arrestor, there's probably not an
engine in the world that has some blow-by.
- Eventually the arrestor gets contaminated. It's not as critical as with an automobile
because there's no dust to deal with, but the unit needs to be cleaned.
FIND THE RIGHT FILTER
Poor fuel quality is a nightmare, making the fuel
filter a focal point for preventative maintenance. Again, water
contamination is the problem.
- Most boats have aluminum fuel tanks, and an aluminum tank will develop condensation
overnight since air holds moisture.
- Water is not good for a carburetor; a fuel-injection system likes it even less. Standard
fuel filters are not designed to remove water, so the best type is a high-flow coalescing
fuel filter.
- Typically, a coalescing filter is constructed of three layers. The inner and outer
layers act as built-in pre-filters to remove foreign particles. The middle layer is the
coalescing section, usually made of tubular micro-glass fibers.
- During operation, fuel is forced through the coalescing media from the inside of the
cartridge through the tubular wall to the outside, where the large and more buoyant
droplets fall to the bottom of the housing.
- Coalescing separates the water from the fuel. The oily water emulsion accumulates until
drained; particles remain trapped on the surface of the fibers.
GET GREAT GAUGES
Healthy cockpit instruments can prevent a repair job.
- A high water-temperature reading can indicate a lack of water supply, a leak in the
block or manifold, or inadequate oil supply.
- If oil pressure doesn't come up to normal within a few seconds, you've got an
opportunity save the engine by shutting it down. "Make sure that your gauges function
properly.
- There are enough quality aftermarket gauges out there today that this should no longer
be a problem for anyone.
- If you think a gauge isn't working right, don't let it go until you have a problem.
KEEP INTAKES CLEAN
Everyone pretty much knows the importance of flushing down the cooling
system after exposure to saltwater, but most people forget about the internal parts of the
engine.
- The minute the engine starts cooling, condensation is created, which leads to rusty
cylinder walls. The valve seats and piston rings eventually fail. Rust is the biggest
reason that most engines have to be rebuilt.
- The Eickert cure: "It may be a pain in the neck, but take the
flame arrestor off and, with the engine running, squirt a little lubricant or fogging oil
down the carburetor or throttle body. When you see smoke coming out the exhaust, shut the
engine off. This 'fog-down' coats the valves and rings, and keeps the cylinder walls from
rusting."
KEEP YOUR COOL
Many supercharged engines are equipped with intercoolers.
The unit should be periodically tested with a leak-down tester to make
sure it doesn't have any cracks.
"Our advice is that it should be done no less than every 20 hours.
When an intercooler cracks you're in big trouble. That water is going directly into the
cylinders."
MAKE GOOD CHANGES
Changing oil is important because oil gets contaminated by fuel or
moisture
- Oil in the engine lubrication system performs four functions: sealing, cleaning, cooling
and lubricating. "we suggest changing oil every 20 to 30 hours.
- Change the oil when the engine is hot, so that the sludge and metal chips are in
suspension and drain out with the oil."
Chemists say that synthetics are normally much stronger than mineral oils
because the molecules are locked together in a stronger chemical bond. The advantages
include durability and stability at high temperatures.
- We believe in synthetic oil, but don't buy the notion that you need to change to
synthetic. The interval depends on how much you use your boat.
And don't forget: When
you change your oil, change the oil filter.
DON'T START RUNNING DRY
Cold starts can be very destructive.
As far as we're concerned, a
Pre-Luber
should be required on any performance engine. It should be standard on any factory engine
because dry starts are one of the quickest ways to ruin an engine.
Dry starts can occur in very cold weather, very hot climates, following
routine oil changes, after prolonged idle time and even after an engine sits for as little
as 30 seconds.
Wear occurs in the first few minutes while the fast-idling engine waits
for the oil to get to the bearings and other critical parts."
- A Pre-Luber lubricates and pressurizes the engine with lubricant before cranking.
Essentially an electric-driven specialty pump, it bathes surfaces in oil before the engine
starts.
- Certain components, notably crankshaft bearings, don't get oiled properly until the
engine turns over a few times.
- When the engine is shut off, a Pre-Luber also post-lubricates vital parts for up to
about five minutes, which helps to uniformly cool the engine.
WARM IT UP
What's absolutely the most destructive thing you could do to your engine
on a typical day?
- Running the boat hard at more than moderate rpm before the oil is heated is the worst.
You don't get in your car when it's cold and put the pedal to the floor.
- If your engine spins a bearing, that bearing didn't spin because it was put together
wrong. It probably failed because you mistreated the engine when the oil was cold.
- Well-designed performance engines, and most new production marine engines, now have a thermostatically-controlled oiling system. It
routes the oil around the oil cooler until the engine reaches operating temperature,
heating up the oil more quickly at start-up.
- If your engine doesn't have one installed, an aftermarket system is worth the price.
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